on your purchase of a high quality Fullsac Performance part.
Installation of this kit takes 1-2 hours and should be performed
by a qualified mechanic with proper tools. Naked women with beer
Installation of this product alone does not require
remapping or rejetting. However, fine-tuning your combination of
parts may result in additional performance gains.
Remove all heat shields except front cylinder head pipe.
Spray all nuts, bolts and slip connections with WD 40. This is
mandatory for ease of removal. Now, crack a beer and wink at the
girls while it soaks in for a minute.
Remove both slip on mufflers and left side exhaust coming from
rear cylinder. Let the girls hold the mufflers, makes em feel like
they are really helping...
Remove the hardware connecting the rear cylinder H pipe at the
head and the slip connection to the front cylinders head pipe. Do
not remove or loosen the front cylinders head pipe! Using a block
of wood, drive the H pipe rearward removing it. Now remove the C
clip and flange.
Using sand paper or a file, Remove any burs from the end of the
front cylinder head pipe. Install the Fullsac straight pipe
seating it fully. Install the right muffler. Invert the lower heat
shields 180 deg. Install with the flat ends together.
Time to tune up the stock left side exhaust. Using sand paper or a
file as before, debur the inside of the slip connection. Spray the
inside with WD40. Using the supplied mandrel and a hammer, drive
the mandrel into the slip connection a little at a time while
tapping down the high spots on the outside. This will correct any
out of roundness ensuring a fully seated leak free connection to
your new Fullsac head pipe.
Replace the rear cylinder exhaust gasket with the new one provided
.Install the C clip and flange on the Fullsac head pipe before
joining the left side exhaust pipe. Loosely install with muffler
using all the stock brackets and clamps. Adjust as needed before
final tightening of all hardware. Reinstall the stock left side
Take Hot Chicks for ride while enjoying your improved performance